Platewell Process

A phosphate-based lubricant soap system is superior to all other lubricants for severe extrusions because of the ability of the coating to flow with the metal as it is deformed, reducing metal to metal contact. This characteristic is the result of strong metal-to-phosphate bonds, which are formed during coating and the excellent extreme-pressure properties of the soap used as a supplementary treatment. Phosphate-soap coatings extend tool life, permit faster drawing speeds, allow for maintenance of closer dimensional tolerances, and produce a smooth, glossy surface on the finished parts. Zinc phosphate coatings are typically used in this application.